Tag: Nickel alloys

What are nickel alloys?

Nickel-based alloys are a group of metallic materials composed primarily of nickel with the addition of various other elements. These alloys exhibit exceptional corrosion resistance, high-temperature strength, and excellent mechanical properties. They are widely used in industries such as aerospace, chemical processing, power generation, and oil and gas. Nickel-based alloys can be tailored to meet specific requirements by adjusting the composition and heat treatment processes.

Selecting nickel based alloys

There are several reasons to select nickel alloys or Ni-hard for various applications: the corrosion resistance, high-temperature strength, oxidation resistance, it’s versatility, high strength and toughness, the compatibility with other materials and finally its electrical and magnetic properties.

Figure 1. Threshold temperature for SCC in aerated 5% sodium chloride7.

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Christopher M. Zimmer as Executive VP and COO of USAP

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Joost Kroon, Dennis Boon and Rik van der Meer. Image courtesy of Shell.

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Figure 1. Components of a nuclear reactor and their associated metals.

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Applications of Nickel alloys

Nickel alloys, also knows as Ni-Hard, find extensive use in a wide range of applications across various industries due to their desirable properties. Some common applications include:

  • Aerospace Industry: Nickel alloys are utilized in aircraft engines, gas turbines, and other aerospace components due to their high-temperature strength, corrosion resistance, and excellent mechanical properties.
  • Chemical Processing: Nickel alloys are well-suited for chemical plants where they are used in reactors, heat exchangers, piping systems, and valves. Their exceptional resistance to corrosion and high-temperature environments make them ideal for handling corrosive chemicals and acids.
  • Oil and Gas Industry: Nickel alloys are crucial in this industry for applications such as oil well drilling tools, valves, pumps, and tubing. Their resistance to corrosion, high strength, and ability to withstand harsh environments make them suitable for offshore and onshore operations.
  • Power Generation: Ni-hard is used in power plants, particularly in turbines, generators, and heat exchangers. Their high-temperature strength and corrosion resistance make them ideal for efficient energy production.
  • Medical Industry: The alloys find applications in medical devices such as implants, surgical instruments, and dental equipment. They offer biocompatibility, corrosion resistance, and mechanical strength necessary for medical applications.
  • Automotive Industry: Nickel alloys are employed in exhaust systems, catalytic converters, and engine components due to their high-temperature strength and corrosion resistance.
  • Marine Industry: Alloys are used in marine applications, including shipbuilding and offshore structures, due to their resistance to seawater corrosion and high strength.

These are just a few examples, and nickel alloys have numerous other applications in fields such as desalination, food processing, nuclear power, and more.