Corrosion

Definition of Corrosion

Corrosion is defined as a refined metal that is naturally converted to a more stable form such as its hydroxide or sulphide state. Metal corrodes when it reacts with another substance such as oxygen, hydrogen or bacteria. Corrosion can also happen when metals are placed under too much stress causing the material to crack. Corrosion leads to deterioration of the material.

Stainless steel is highly corrosion resistant, making it suitable for use in environments where exposure to moisture, chemicals, or harsh conditions such as salt water is expected.

In this section you can find newsitems related to all types of corrosion such as stress corrosion cracking, intergranular corrosion, pitting, and corrosion fatigue. If you wish to include your news release on our website and email newsletter, please feel free to contact the editor.

SXP wins first API 5CRA certificate

The American Petroleum Institute (API) has certified SXP, Mississippi, USA as the first company worldwide in accordance to API 5CRA, license number API 5CRA-0001. Schulz Xtruded Products was established in 2011, since when it has been focusing on catering hot extruded and cold finished high corrosion resistant pipe for the oil and gas industry.

Severstal and ChelPipe review cooperation

Severstal and ChelPipe (Chelyabinsk Pipe-Rolling Plant) Group had an extended coordination meeting at the Cherepovets steel mill, part of Severstal’s Russian Steel division. During the meeting, the two companies assessed their joint achievements in 2015 and discussed plans for the future.

Outokumpu quarto plate extends NORSOK

Outokumpu’s largest quarto plate production unit in Degerfors, Sweden has recently extended its product offering certified by NORSOK standards and renewed its existing qualification.

Unique Ion Centre at Slovak University

Slovak University of Technology in Bratislava has recently opened new research pavilions with laboratories at the Faculty of Materials Science in Trnava, Slovak Ion Centre called the SlovakION and Research Institute for automation and informatisation of manufacturing processes.

JVL’s MACTUATOR range from McLennan

Aimed at precision motion control in food and beverage processing, medical equipment and other applications where corrosion resistance and hygienic design are vital factors, JVL Industri Elektronik’s has recently launched MACTUATOR(TM) electric cylinder from Mclennan, its UK distribution partner. The powerful linear actuator integrates a stepper motor or servomotor/encoder complete with drive, motion controller plus fieldbus communication.

Stainless steel hazardous location fixtures

The stainless steel hazardous location fluorescent light fixture from Larson Electronics is designed for use in wet areas and salt-water marine environments where corrosion resistance is critical to equipment longevity and safety.

Alcoa enters multiyear contract with Boeing

Lightweight metals leader Alcoa has declared long-term supply contracts with Boeing valued at over USD 2.5B. Under the contract, Alcoa Fastening Systems & Rings will supply advanced titanium, stainless steel, alloy steel and nickel-based superalloy fastening systems for every Boeing platform, including the 777X—Boeing’s newest commercial airplane—the 737 MAX—scheduled for first delivery in 2017—and the 787 Dreamliner. Alcoa has also announced a second agreement under which it is the sole supplier of ready-to-install titanium seat track assemblies for all three members of the 787 Dreamliner families of airplanes.

Fine Tubes and Superior Tube at OTC Brasil

Fine Tubes and Superior Tube Company had promoted their oil and gas tubing range at the recent OTC Brasil, one of the world’s foremost events for the development of offshore resources in the fields of drilling, exploration and production.

NAS to supply stainless steel bar

North American Stainless (NAS), U.S. subsidiary of Acerinox, S.A. has been awarded the contract to supply stainless steel reinforcement bars for the new Champlain Bridge that will span the St.

Outokumpu supplies La Sagrada Família

La Sagrada Família Basilica is a UNESCO World Heritage Site, designed in 1866 by famous architect Antoni Gaudí, commissioned in 1882 and expected to be completed in 2026. Outokumpu has been supplying stainless steel for the basilica since 2013 in the form of rebar, bar, machined components and plasma-cut plate products.


Corrosion can be a big problem because it can cause significant damage and deterioration to various materials, particularly metals. We have listed below several reasons why corrosion is a significant concern:

Structural Integrity: Corrosion weakens the structural integrity of materials. When metals corrode, they lose their strength and load-bearing capacity, which can lead to failures and collapses in infrastructure, buildings, bridges, pipelines, and other critical structures.

Economic Impact: Corrosion imposes substantial economic costs. The direct expenses associated with corrosion include repairs, replacements, and maintenance of corroded structures and equipment. Additionally, there are indirect costs such as production losses, decreased efficiency, and increased energy consumption due to the effects of corrosion on industrial processes and machinery.

Environmental Consequences: Corrosion can have adverse environmental effects. For example, in the case of pipelines, corrosion can lead to leaks and spills of hazardous substances, causing soil and water pollution and damaging ecosystems.

Health and Safety Risks: Corrosion can create health and safety risks in various ways. For instance, when corrosion affects pipelines or storage tanks carrying toxic substances, it can lead to leaks or releases that endanger the health of workers, communities, and the environment.

Maintenance and Downtime: Corrosion necessitates regular maintenance and inspection programs to detect and mitigate its effects. This requires significant time, effort, and financial resources. Additionally, when corrosion-related issues arise, it often requires shutting down operations, causing downtime and productivity losses.

Given these reasons, it is crucial to understand and address corrosion through preventive measures, protective coatings, corrosion-resistant materials, regular inspections and testing (ASTM B117), and appropriate maintenance practices to mitigate its impact and ensure the longevity and safety of structures and equipment.