Where is renewable energy heading?

LM Wind Power’s 107 m blade being manufactured in Cherbourg, France Photo: LM Wind Power. FEATURED STORY James Chater: Where is renewable energy heading?

LM Wind Power’s 107 m blade being manufactured in Cherbourg, France Photo: LM Wind Power.

We have all heard the old canards: renewable energy is expensive, it is too intermittent to replace fossils, wind farms are an eyesore, it is too difficult to combine new forms of power generation with the older forms, and so on. All these excuses may have been true at one time, but the technological landscape is changing at a bewildering speed, costs have plummeted faster than previously predicted, and researchers are bristling with new ideas.

By James Chater

[ Renewable Energy ]

Radical Joe

At the end of last year, an event occurred that is probably more important for renewable energy than various recent technological advances: Joe Biden was elected US president. If his predecessor’s climate scepticism slowed down efforts to tackle global warming, Biden’s willingness to spend money to upgrade US infrastructure and promote green energy initiatives is likely to have the opposite effect. In his first few months as president, Biden not only rejoined the Paris Accord, he also created a National Climate Task Force.

He also pledged to lower or abolish subsidies for fossil fuel development, and paused fossil fuel projects on federal land. As far as green energy projects go, 2021 saw the US first out of the post by leaps and bounds. Wind power installations in the first quarter were up 40% compared to the same period last year. The Vineyard Wind 1 project will be the country’s first commercial offshore wind farm.

Solar power and storage were not far behind, matching or exceeding output
in previous years. At 173,000 MW, renewable energy capacity has more than doubled in five years; 84,000 MW more is under construction. Already existing solar installations are being retrofitted with energy storage capacity, and the US Department of Energy is funding research to improve geothermal technology.

Europe

Apart from North America, Europe is probably the region most committed to renewable energy. The EU’s “Green Deal” enshrines as law the goal to be carbon-neutral by 2050, and renewable initiatives receive public funding, such as a recent grant of EUR 400 million to Denmark for renewable electricity generation. Wind power received a boost on news that turbine blade manufacture will return to the UK in the form of a factory in Teesside that will cater for the Dogger Bank Offshore Wind Farm.

GlassPoint Solar developed an installation site at Amal, Oman, that concentrates sunlight to generate steam for enhanced oil recovery. Developed by GlassPoint Solar.
GlassPoint Solar developed an installation site at Amal, Oman, that concentrates sunlight to generate steam for enhanced oil recovery. Developed by GlassPoint Solar.

China

China is another dynamic market for renewable energy, even if the development of wind and solar facilities has slowed in recent years. However, the country’s credentials as a renewable powerhouse are complicated by a wave of recent coal power plant approvals. Since coal power generation is used for some district heating schemes, its continued presence in the energy mix is assured. Indeed, the 14th Five-Year plan calls for ‘clean’ coal, meaning supercritical and ultra-supercritical coal plants, alongside a greater role for renewables in the overall energy mix. China has the world’s largest installed capacity of hydro, solar and wind power, and renewable sources provide 26% of its electricity generation, compared to 17% in the USA. Much of the growth is due to a huge rise in distributed solar PV, with China to become the world leader in installed capacity in 2021.

Fast and slow

Those of us who were brought up in the UK in the 1950s will recall the chinking of milk bottles as milk floats plied the streets early in the morning, delivering milk. They were powered by electric batteries, a reminder that electric vehicles are nothing new.
Those of us who were brought up in the UK in the 1950s will recall the chinking of milk bottles as milk floats plied the streets early in the morning, delivering milk. They were powered by electric batteries, a reminder that electric vehicles are nothing new.

As time goes on, it becomes clearer which renewable energy forms are in the vanguard and which are developing relatively slowly. To start with the latter, geothermal has a small share of the renewables market and has developed very slowly, though this could change as new technologies are developed. It is one of the energy forms that consumes the most amount of high-grade stainless and titanium grades. (For instance, Sandvik is supplying seamless coiled tubing made from its SAF 2507®super duplex grade to a plant in Central America.) Another small share is taken up by ocean energy, which has suffered in recent years from project cancellations, but a steady trickle of new projects continues. Only time will tell if geothermal and ocean energy will enter the commercial mainstream or whether wind and solar are too far out in front for other forms to catch up.

Wind power

This leaves (at least for the purposes of this article) wind and solar. The problem with wind is that it is unpopular among those who live near the turbines, as large blades are considered an eyesore, make noise and kill birds. (In France, for example, 65% of installation plans are being contested in the courts.) The blades are indeed huge, and there is every incentive to make them bigger, as size results in efficiency gains. Because of environmental objections, it is likely that the larger turbines will deployed at sea rather than on land.

For land, alternatives are being developed: new bladeless turbines promise to be less intrusive and more efficient and, as they can be placed closer together, take up less land. For instance, Vortex Bladeless’ design uses a turbine that “floats” on magnets and oscillates in swirling air caused by the wind bypassing the mast, in a process known as vortex-induced vibration (VIV). The “skybrator”, as it is sometimes called, is made of carbon fibre polymers, plastics, steel, neodymium and copper. Other ideas include a small turbine that generates electricity from the air displaced by passing cars, and the SkySail, a kite that captures the power of high-altitude winds.

Wind farms, especially offshore ones, are major consumers of nickel alloys and stainless steel (1). Last September, Neway was contracted to supply manual and actuated ball, GGC, and butterfly valves with stainless steel, duplex, super duplex, and titanium materials for an offshore wind project in Northern Europe.

How an all-iron flow battery works. Image: Bo Yang et al 2020 J. Electrochem. Soc. 167 060520.

Graphene: an energy disrupter

Although not yet commercially developed, the potential applications for graphene in transport and energy are huge. The materials’ lightness maker it ideal to reduce the weight of vehicles, while its superconducting properties make it an ideal candidate for fuel cells and rechargeable batteries. It can also be used in hydrogen compressed gas storage.

Solar

At the moment, solar power is the most dynamic renewable sector in terms of creativity and technological development. A growing number of current projects combine solar with storage to ensure continuity of supply at night or in dull weather. Efficiency gains are being obtained through floating solar panels. Solar panels placed on water relieve pressure on land use and reduce evaporation (useful in sun-drenched locations), while the water cools the panels, making them more efficient. Floating panels have been deployed in India and the United States and are being considered for California’s canals. Blueleaf Energy is to build a 500MW floating solar and storage peaking plant in Dong Nai province, Vietnam.

An innovation that could boost energy output by 10-15% uses embedded cavity optics to precisely direct more light to the cells. This Solar Energy Optics (SEO) film solution was developed by a Finnish company, ICS, using an ultra-thin film. A team at UC Davis is working on panels that can generate electricity both in daylight and at night. They are based on an alternative photovoltaic concept that uses the earth as a heat source and the night sky as a heat sink, resulting in a “nighttime photovoltaic cell”.

Air Liquide’s pilot site for the production of carbon-free hydrogen in Denmark.

Storage

Whatever innovations are happening in wind and solar, the key to successful deployment of these lies in better storage. Storage can also be combined with nuclear or fossil-based power generation. Rechargeable batteries are the leading technology here, powered by lithium-ion batteries. The problem is that lithium is hard to extract and refine, leaving a carbon footprint, and it tends to overheat. Are there safer, cleaner technologies that are just as efficient? A possible alternative is lithium-sulphur, and a recent development – the addition of a layer of cobalt oxalate on a sulphur cathode – provided a catalyst efficient enough for the battery to be used in aircraft and heavy vehicles.

LM Wind Power’s 107 m blade arriving for testing in Blyth, UK. Photo: LM Wind Power.
LM Wind Power’s 107 m blade arriving for testing in Blyth, UK. Photo: LM Wind Power.

The all-iron flow battery dispenses with lithium and rare-earth metals altogether. The system being developed by Energy Storage Systems (ESS) stores its electrolyte as liquid in external tanks. In this system, two chemicals flow past each other separated by a membrane, and protons pass through the membrane from one side of a vat to another, building up a potential difference between the two, thereby generating an electric current. Previously such batteries were based on vanadium, but it has been found that iron, even scrap iron, can be used. An effective redox battery can be made by using iron sulphate on one side and anthraquinone disulphonic acid on the other (diagram). Hydrogen will play a huge role in the energy storage revolution.

A green hydrogen revolution is underway, in which hydrogen is extracted from water using electrolysis powered by renewables. The Hydrogen Council says that hydrogen could supply up to 18% of overall global energy demand by 2050 (2). In response to growing demand, Thyssenkrupp, in collaboration with De Nora, has expanded its production capacity for green hydrogen, offering electrolyzers in ready-made standard modules. The EU is trying to attract investment for green hydrogen facilities, and Australia, Saudi Arabia, Japan, Brazil and Canada are also engaged on ambitious projects.

Is the future of storage battery or hydrogen? Or both? What about a battery that produces hydrogen? Scientists looked again at a nickel-iron battery invented 100 years ago by Thomas Edison and have discovered that when it is being discharged
it releases hydrogen and oxygen. Moreover, as a consequence of the release of hydrogen, the electrodes increase their energy storage, increasing the battery’s efficiency.

Hydrogen can be injected into the gas grid or combined with recycled CO2 to make methanol, a kind of fuel. Image: Sundance.
Hydrogen can be injected into the gas grid or combined with recycled CO2 to make methanol, a kind of fuel. Image: Sundance.

The future

What of the future in a more general sense? Technological developments are rapidly changing the landscape of renewable energy – rather like the early steam engines – and it is possible some designs and technologies could become obsolete shortly after installation. However, one hopes that these advances will pave the way for even quicker adoption of renewables than anticipated, making it more likely that the race against global warming is won.

References

(1) See my nickel survey, Stainless Steel World, May 2016.
(2) www.hydropower.org

Editor in Chief Stainless Steel World

About this Featured Story

This Featured Story first appeared in Stainless Steel World July/August 2021 magazine. To read many more articles like these on an (almost) monthly basis, subscribe to our magazine (available in print and digitally).

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Featured Story by: James Chater