Sciaky, Inc., a subsidiary of Phillips Service Industries, Inc. (PSI) and leading provider of metal additive manufacturing (AM) solutions, announced that a prominent Southeast Asian aerospace parts manufacturer has purchased a dual-purpose Electron Beam Additive Manufacturing (EBAM®) and EB Welding System. The one-of-a-kind hybrid machine will be customized with special controls to switch from 3D printing to welding in a quick and easy process. The manufacturer, who wishes to remain anonymous for competitive reasons, will utilize the system to 3D print metal structures, as well as weld dissimilar materials and refractory alloys for these structures and other aerospace parts. Delivery of the hybrid system is scheduled for the second quarter of 2019.
As the most widely scalable metal additive manufacturing solution in the industry, Sciaky’s EBAM systems can produce parts ranging from 8 inches (203 mm) to 19 feet (5.79 meters) in length. EBAM is also the fastest deposition process in the metal additive manufacturing market, with gross deposition rates ranging from seven to 25 lbs. (3.18 to 11.34 kg) of metal per hour. EBAM brings quality and control together with IRISS®, the Interlayer Real-time Imaging and Sensing System, which is the only real-time adaptive control system in the metal 3D printing market that can sense and digitally self-adjust metal deposition with precision and repeatability. This innovative closed-loop control is the primary reason that Sciaky’s EBAM 3D printing process delivers consistent part geometry, mechanical properties, microstructure, and metal chemistry, from the first part to the last.