Corrosion

Definition of Corrosion

Corrosion is defined as a refined metal that is naturally converted to a more stable form such as its hydroxide or sulphide state. Metal corrodes when it reacts with another substance such as oxygen, hydrogen or bacteria. Corrosion can also happen when metals are placed under too much stress causing the material to crack. Corrosion leads to deterioration of the material.

Stainless steel is highly corrosion resistant, making it suitable for use in environments where exposure to moisture, chemicals, or harsh conditions such as salt water is expected.

In this section you can find newsitems related to all types of corrosion such as stress corrosion cracking, intergranular corrosion, pitting, and corrosion fatigue. If you wish to include your news release on our website and email newsletter, please feel free to contact the editor.

New evaporative condenser from Johnson Controls

Johnson Controls, a global multi-industrial company, has added the ECOSS stainless steel evaporative condenser to its Frick line of industrial refrigeration solutions.

SCHMOLZ + BICKENBACH Corroplast FM at FAKUMA 2014

The SCHMOLZ + BICKENBACH Group and its subsidiary Deutsche Edelstahlwerke are presenting their portfolio of high-quality tool steels for the first time at FAKUMA in Friedrichshafen. The special steel producer will showcase the Corroplast FM plastic mould steel, a special steel with excellent machinability and good resistance to corrosion for dimensionally accurate and long-lasting tools and mould bases, e.

Outokumpu LDX 2101 for PVI water heaters

newsitemPVI Industries, an American water heaters manufacturer, selected Outokumpu’s proprietary lean duplex grade LDX 2101 to replace carbon steel in its water heaters.

John Bell Pipeline ups investment in premium stock

newsitemJohn Bell Pipeline Equipment Company has invested in a significant order of duplex and super duplex pipe, fittings and flanges to satisfy the demands of the Subsea Oil & Gas market.

Tata Steel launches new automotive steel grade

newsitemTata Steel has developed a new product for automotive manufacturers in response to market requirements for stronger and lighter steels.

New coating for metal processing equipment

Abakan, an advanced coatings and metal formulations specialist, completed initial field-testing of its proprietary nanocomposite liquid metal corrosion-resistant coating, PComP™ M, on full-sized production equipment with a leading steel producer.

Stress corrosion cracking resistance of materials

A research team in Japan has compared the stress corrosion cracking resistance of materials used for steam generator tubing within nuclear power plants in an effort to try to identify new materials for long-term reliability.

Vallourec tubes prop up Mont Saint-Michel bridge

newsitemVallourec provided the seamless steel tubes that support the new bridge of Mont Saint-Michel in north-western France, which opened to the public on 22 July 2014.

Sandvik, Tenaris sign strategic alliance agreement

Sandvik and Tenaris have signed a new five-year strategic alliance agreement on the exclusive joint supply of corrosion-resistant alloy OCTG materials and technology to the oil and gas industry. By this agreement, Sandvik and Tenaris look to build on an already long established and successful alliance that goes back over a decade.

MFRI’s Perma-Pipe, TSP form JV in Colombia

MFRI, a manufacturer of specialty piping systems and industrial filtration products, announced that its Perma-Pipe subsidiary has entered into a joint venture agreement with Colombia-based Tayrona Steel Pipe (TSP) to manufacture pre-insulated pipe.


Corrosion can be a big problem because it can cause significant damage and deterioration to various materials, particularly metals. We have listed below several reasons why corrosion is a significant concern:

Structural Integrity: Corrosion weakens the structural integrity of materials. When metals corrode, they lose their strength and load-bearing capacity, which can lead to failures and collapses in infrastructure, buildings, bridges, pipelines, and other critical structures.

Economic Impact: Corrosion imposes substantial economic costs. The direct expenses associated with corrosion include repairs, replacements, and maintenance of corroded structures and equipment. Additionally, there are indirect costs such as production losses, decreased efficiency, and increased energy consumption due to the effects of corrosion on industrial processes and machinery.

Environmental Consequences: Corrosion can have adverse environmental effects. For example, in the case of pipelines, corrosion can lead to leaks and spills of hazardous substances, causing soil and water pollution and damaging ecosystems.

Health and Safety Risks: Corrosion can create health and safety risks in various ways. For instance, when corrosion affects pipelines or storage tanks carrying toxic substances, it can lead to leaks or releases that endanger the health of workers, communities, and the environment.

Maintenance and Downtime: Corrosion necessitates regular maintenance and inspection programs to detect and mitigate its effects. This requires significant time, effort, and financial resources. Additionally, when corrosion-related issues arise, it often requires shutting down operations, causing downtime and productivity losses.

Given these reasons, it is crucial to understand and address corrosion through preventive measures, protective coatings, corrosion-resistant materials, regular inspections and testing (ASTM B117), and appropriate maintenance practices to mitigate its impact and ensure the longevity and safety of structures and equipment.